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Failures 2004 Risk, Economy and Safety, Failure Minimisation and Analysis

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Proceedings of the Sixth International Symposium on Risk, Economy and Safety, Failure Minimisation and Analysis, organised by The Engineering Formation in association with AEA Technology plc., and FESI (UK Forum for Engineering Structural Integrity), 2004. Edited by R. K. Penny.
ISBN 0 9543454 4 4, 360 pages.

Proceedings of the Fourth International Symposium on Risk, Economy
and Safety, Failure Minimisation and Analysis Umhlanga Rocks, South
Africa 24-28 July 2000

Opening Address

The Evolution of Structural Integrity
B TOMKINS …………………………..3

Tools and Their Use

Structural Integrity Assessment: Tools and Methodology
I LE MAY, R SESHADRI, H C FURTADO ……………..17

Fitness for Service of Furnace Tubes
A C HELMBOLD, R K PENNY …………………..29

Determining Outage Scope and Major Component Replacement using
a Risk-Based Approach
A J DIPPENAAR ……………………..47

Cases

Big Blue Goes Down: The Miller Park Crane Incident
B ROSS, B McDONALD, V SARAF ………………65

Failure Investigations of Petroleum Refinery Equipment
S FEWELL, A C HELMBOLD ………………….95

Bird Nest Corrosion
K CROWE ………………………..105

Corrosion of Equipment Support Skirts
K CROWE ………………………..110

Plant Life Assessment

Minimisation of Desalination Plant Failure
M E EL-DAHSHAN, M ODEH ………………….119

Lifetime Analysis of Tube Heat Exchanger in Large Heat Pumps in
Sweden
K KIESSLING ……………………….147

Case Studies in Pipeline Assessments using FFS Procedures
I PARTRIDGE, ………………………159

The Role of Pipeline Failures and Features in Development of a
Pipeline Inspection Tool
J KOTZÉ ………………………….171

Cathodic Protection: A + or – in Pipeline Safety and Reliability?

S A SHIPILOV ………………………177

Metallurgical Aspects

What you need to know about Hydrogen Damage
A DACRE ………………………..189

Change in Micro-Structure of Modified 9Cr-1Mo Martensitic Steel
During Creep Deformation
H NAKASHIMA ……………………….203

Micro-Structural Characterisation of Type IV Failure in Weldment
of a Mod. 9Cr-1Mo Steel
K MARUYAMA ……………………….211

Metallographic Examination of Heavily Eroded Structural Steel from
World Trade Centre Buildings 1, 2 and 7
R R BIEDERMAN, E SULLIVAN, G F VANDER VOORT, R D SISSON ….225

The Influence of Microstructure of Superalloy ZHS6K on its Ductility

E MANILOVA ………………………235

Damage

Stray Currents in Rotation Machinery: A Reality in Practice
P W M JORDAAN, A J SEAGER ………………..237

Practical Options to Temporarily Extend the Life of Damaged Pressure
Parts of Industrial Boilers
K McINTYRE ………………………263

Assessment of Material Damage During Plant Operation
S VEJVODA, D VINCOUR, L JUNEK, I SAFAR …………..273 .

Failure of a Yoghurt Tank
W KOHLHÖFER ………………………293

Cause

Investigation of Cracking in Forged Component
C BAGNALL, W J MOORHEAD …………………301

Factoring Senior Management Decision Making into Risk Assessment

J A COLLINS, Q A M A KANKAZAR ……………..317

Root Cause Analysis – Preventing Recurring Problems
H PIENAAR ………………………327

An Agent-Based Event-Driven Model Supporting Risk Traceability

J ZHANG, J VOAS……………………..353